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Contact us : [email protected]
Tank Clean nozzle

CIP CLEANING SPRAY BALL

Types of cip cleaning spray balls

Fixed spray balls are generally used for storage tanks that store low-viscosity, low-temperature materials, such as raw milk temporary storage tanks. They are also used for side stirring cleaning or cleaning of smaller storage containers, such as the positive and negative sides of the tank top. For cleaning pressure safety valves or overflow pipes, fixed spray balls are less expensive than rotating spray balls, but achieve the same cleaning effect, require longer cleaning times, and consume more cleaning fluid;
Rotating spray balls are generally used in storage tanks that store materials with high viscosity, such as yogurt fermentation tanks and cans to be filled. Compared with fixed spray balls, rotating spray balls take less time to clean and consume less energy for CIP cleaning;
Rotating spray cleaning balls are generally used for cleaning tanks that are difficult to clean, such as browning tanks. This type of spray ball is expensive, but has the best cleaning effect.
During the production process, the nozzle should not come into contact with the product, and the nozzle should be above the highest liquid level.

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CIP devices have been widely used in filling equipment of drying, beer, beverage, and dairy product manufacturers, and have become an indispensable part of the enterprise’s production process. But even so, there are still quite a few business managers who have problems in understanding and management, which are reflected in the following aspects: unable to correctly determine the cleaning process, resulting in a large amount of waste of softened water and cleaning fluid; incorrect selection of cleaning or return pumps Reasonably, either the cleaning fluid cannot reach the equipment to be cleaned, or the closed containers or pipes to be cleaned cannot be effectively cleaned; the equipped self-cleaning system cannot fully and cleanly perform CIP on its own containers.
On the basis of digesting and absorbing advanced technologies at home and abroad, our company designs and manufactures CIP cleaning stations based on domestic actual conditions. It is widely used in spray drying plants, dairy plants, beverage plants, food plants, and pharmaceutical and chemical industries. It overcomes the problem of original disassembly. The disadvantage of cleaning is a reliable guarantee to improve product quality and reduce the loss of raw materials.

CIP cleaning system performance characteristics:

Flexible and versatile: The system can independently carry out acid cleaning, alkali cleaning, hot water rinsing and other processes, and can also compile specific cleaning programs according to needs for fully automatic cleaning; it can not only effectively clean the equipment, but also control the growth of microorganisms ; At the same time, semi-automatic and fully automatic control systems can be configured according to customer requirements. Safe and reliable: concentrated acid and concentrated alkali are processed in buried concentrated acid and concentrated alkali tanks; the liquid level in the tank is automatically controlled and has an overflow protection system; the unique outlet structure can prevent the cleaning liquid from precipitating and crystallizing and clogging the tube. road. Economical and reliable: Compared with manual cleaning, the cleaning time is greatly reduced and work efficiency is improved; the use of cleaning agents and water will be more scientific and reasonable; at the same time, the steam consumption is relatively small, which can achieve the purpose of rational use of energy; therefore Effectively reduce cleaning costs. Mature PLC control system: Years of experience accumulation have made our procedures more perfect, and imported high-quality control components can ensure long-term and stable work of the system; the friendly human-machine interface can shorten the training time of operators and can be intuitive It displays the working status of key components of the equipment; the easy-to-understand help interface can assist the operator in judging and processing a variety of common fault messages so that the equipment can be restored to normal status in a timely manner.

Advantages of CIP cleaning system:

1. Economical and low operating cost: CIP cleaning in place system can clean equipment and pipelines without disassembling them. It has compact structure and small floor area. It is easy to install and maintain, and can effectively clean the production of cylinders, containers, pipelines, etc. The equipment is cleaned in place, and the entire cleaning process is run in closed production equipment, tanks, containers and pipelines, thus greatly reducing the chance of secondary contamination.
2. Greatly shorten cleaning time: CIP cleaning in place system can be divided into one to four channels according to production needs. Especially for two or more roads, it can not only clean one or more areas at the same time, but also can clean while producing. This greatly shortens the CIP cleaning time during production.
3. Extracorporeal circulation system: can effectively reduce energy consumption.
4. Return water system: It can effectively reduce CIP water consumption.
5. The cleaning program can be automated: especially the fully automatic CIP cleaning system, which can automatically detect, add, discharge, display and adjust the cleaning fluid. It has reliable operation, high degree of automation, simple operation, and good CIP cleaning effect. Therefore, it is more in line with the hygienic requirements and production environment requirements of modern large-scale fluid pharmaceutical and food processing technology.
CIP cleaning systems are widely used in modern large-scale fluid pharmaceutical factories, dairy factories, breweries, pharmaceutical factories, canneries, condiment factories and general food factories for pipes, tanks and container equipment with high hygiene requirements for processing technology and production environment requirements. Cleansing of the ground.

About Nagahara:

We specialize in the R&D, design, manufacturing and sales of various types of high-performance cleaning heads, spray balls, cleaning balls and automatic tank cleaning equipment. The industry’s cutting-edge cleaning technology, strong product support and a 23-year technical R&D team are for biopharmaceuticals. , biological fermentation, food and beverage, chemical processing, petrochemical and other industries provide mechanical cleaning solutions for tanks, reactors and containers. For different working conditions and cleaning needs, we can provide the best cleaning equipment and solutions. For cleaning selection, please email us at [email protected] , and technical engineers will provide one-on-one service!

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