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Contact us : [email protected]
Tank Clean nozzle

REACTOR COIL TUBE FIXED LIFTING CLEANING SYSTEM

The cyco Changyuan spray reactor coil tube fixed lifting cleaning system is mainly used for the cleaning of cubic kettles, including the intelligent automated cleaning of various three-dimensional kettles such as medium and large reactors, chemical resin acrylic reactors and stirring kettles.

This system is used to clean the mixing tank. The working mode of the acrylic emulsion reactor cleaning system is fully automatic operation, which requires operators to monitor and control the entire cleaning process and provide assistance;

Water pump protection – anti-idling, anti-pressure overload, anti-overheating functions;

Automatic start and stop – automatic start and stop control of the main pump. When the cleaning water is started, the main pump starts automatically. When a pause is needed during the cleaning process, close the cleaning water valve, and the main pump stops working and enters the standby state. After the water valve is opened again, The main pump restarts;

Sanitary hose – sanitary composite hose with pressure resistance of 1000Bar, sanitary quick-installation interface design;

System configuration – high-pressure pump station group + control system + central distribution pipeline (16 lines), control valve (16 lines) + fixed reactor cleaning system (2 sets of cleaning systems for each reactor)

System flow – The flange actuator is turned on →→ The pipe coil is released → → The three-dimensional cleaner enters the reactor → → The high-pressure pump station group is started → → Controls the height positioning of the pipe coil and the multi-stage cleaning program → → The cleaning of the high-pressure pump station is completed Group stop→→ Control the coil to close→→ Flange actuator closes

Performance characteristics of fixed coil-type reactor high-pressure cleaning equipment:

1. Any cleaning point and cleaning time can be set, and each cleaning point can be cleaned for 1 to 5 minutes;

2. When cleaning is required, the valve is opened and when cleaning is not required, the valve is closed to avoid cross-contamination;

3. One-key operation, touch screen control, powerful function, stable and reliable, low operating cost and easy maintenance;

4. The cleaning pressure can be adjusted within 5 ~ 1000 kg to solve cleaning problems under various working conditions;

5. The cleaning efficiency is high, and the entire cleaning operation can generally be completed in 4 to 20 minutes, thus saving more time for production and achieving considerable economic benefits;

6. There is no need to manually remove the tank for cleaning to avoid the occurrence of safety accidents. It is fully automatic control and only requires the operator to monitor and control the entire cleaning process and provide assistance;

High pressure cleaning pump station group and control system

The control system and explosion-proof cabinet are equipped with a touch screen to view parameters, and the cleaning parameters can be modified as needed to achieve the best cleaning effect. And it is equipped with explosion-proof start and explosion-proof emergency stop buttons.

Optional high-pressure three-dimensional cleaning head

For materials with large adsorption and adhesion forces that cannot be cleaned under normal pressure, our company has specially developed a new high-pressure three-dimensional cleaner HP1000 (withstands a pressure of 1,000 kg).

Reactor cleaning solution

Clean storage tanks and reactor vessels speed up batch production, lower plant operating costs, and reduce downtime caused by downstream contamination. To achieve these results, the tank needs to be cleaned regularly via a high-pressure water injection system. Cleaning the reactor vessel through high-pressure water spray equipment can improve heat transfer efficiency, thereby increasing production efficiency and ultimately reducing the overall operating cost of the plant.

Advantages of Changyuan reaction gold cleaning system

Faster cleaning, reduced downtime

Effective cleaning in hard-to-reach areas

No need for evacuation containers

Automatic cleaning process

Process integrated operations via process control systems

Can be cleaned in explosion-proof areas

Cold, hot cleaning, with or without cleaning additives

Environmentally friendly cleaning can be done with water

Improves occupational safety by eliminating the need for personnel in the container

Small investment, high economic benefits, improved quality and production capacity

Comparison list of automatic cleaning and manual cleaning of reactors:

projectCleaning time for each reactorCleaning water consumption of each reactor (L) Cleanliness (percentage) Labor intensity working environmentCapacity development Economic benefits social benefits
manual cleaning 60 ~ 120 minutes 30060-90 LargerPoorrestrictgenerally generally
automatic cleaning 10-30 minutes about 400 100Smallgoodsustainable development Significantly excellent

Comparison between automatic cleaning and manual cleaning of acrylic emulsion reactor and polytetrafluoroethylene reactor

Industry applications of reactor high pressure cleaning equipment:

The automatic cleaning system of the reactor is mainly used for the cleaning of cubic kettles, including the intelligent automatic cleaning of various three-dimensional tanks such as medium and large fermentation kettle cleaning, chemical resin reactor cleaning and mixing tank cleaning.

Effect

About Nagahara:

We specialize in the R&D, design, manufacturing and sales of various types of high-performance cleaning heads, spray balls, cleaning balls and automatic tank cleaning equipment. The industry’s cutting-edge cleaning technology, strong product support and a 23-year technical R&D team are for biopharmaceuticals. , biological fermentation, food and beverage, chemical processing, petrochemical and other industries, providing mechanical cleaning solutions for tanks, reactors and containers. For different working conditions and cleaning needs, we can provide the best cleaning equipment and solutions. For cleaning selection, please email us at [email protected] , and technical engineers will provide one-on-one service!

Suitable for

Inner wall cleaning of different containers such as pharmaceutical processing, chemicals, pharmaceuticals, food processing, storage tanks, industry, chemicals, fuel ethanol, beer tanks, dairy fermentation tanks, pharmaceutical tanks, reaction kettles, mixing tanks, fermentation tanks, etc.

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